EMS energy management system for factories is an integrated technology solution that allows factories to monitor, control, and optimize energy usage. EMS combines hardware (sensors, data collectors) and software (analysis, reporting) to provide real-time data on energy consumption, thereby helping to manage and improve performance energy use.
Contents
- Benefits of using EMS energy management system for factories
- Main components - EMS energy management system for factories
- EMS energy management system implementation process
- Note when choosing an EMS energy management system
- VNATECH – Comprehensive solution for EMS energy management system for factories
- Contact Info
Benefits of using EMS energy management system for factories
Cost savings
- Minimize electricity costs: The EMS system helps identify and eliminate sources of energy waste, thereby optimizing power usage for the factory. According to statistics, applying EMS can help businesses save from 10% to 30% on energy costs.
- Reduce maintenance and repair costs: Thanks to more efficient operation, equipment in the factory will have fewer problems, helping businesses save on maintenance and repair costs.
Improve operational efficiency – EMS energy management system for factories
- Optimize production processes: The EMS system provides detailed data on the performance of each production line, helping businesses optimize production processes, minimize machine downtime, and improve productivity and labor rate.
- Improve product quality: A more stable and efficient production environment improves product quality, reducing the rate of defective products.
- Improve management capacity: The EMS system provides business leaders with detailed information to make effective operating decisions and improve overall management capacity.
Environmental protection
- Minimize CO2 emissions: Saving energy means reducing CO2 emissions into the environment, contributing to protecting the green environment and responding to climate change.
- Enhance business image: Using the EMS system demonstrates the business’s commitment to social responsibility and environmental protection, enhances brand image, and attracts potential customers.
Main components – EMS energy management system for factories
Measurement System
A platform for collecting data on factory energy consumption. Including measuring devices for electricity, water, gas, pressure, temperature, etc. installed at important locations in the factory’s electricity, water, and gas systems. Popular measuring devices:
- Electricity meter: Measure the amount of electricity consumed by each area and each device.
- Water flow meter: Measure water consumption.
- Gas flow meter: Measure gas consumption.
- Pressure sensor: Measures pressure in the system.
- Temperature sensor: Measures the temperature in the system.
Data collection system – EMS energy management system for factories
- Responsible for collecting data from measuring devices and transmitting it to the central management system.
- Including data collectors (Data Logger) installed at locations with many measuring devices.
- Data is transmitted via the factory’s internal communication network or internet connection.
Energy management software
It is the “brain” of the EMS system, with the function of analyzing collected data and providing detailed information about the plant’s energy use status. Key features of energy management software:
- Analyze energy consumption data: Monitor energy consumption of each area, each device, and each production line in real-time.
- Identify sources of energy waste: Analyze data to identify high-energy consumption items and potential sources of energy waste.
- Propose energy-saving solutions: Provide specific solutions to optimize energy efficiency, helping businesses save costs.
- Generate reports and warnings: Automatically generate reports on energy usage status, and issue warnings when there is a problem or energy consumption exceeds the allowed level.
User interface
- Allows managers to easily monitor and adjust EMS systems via computer, smartphone, or tablet.
- The user interface needs to be intuitive, easy to use, and display all necessary information.
EMS energy management system implementation process
Identify goals – EMS energy management system for factories
Clearly define the goals that the business wants to achieve when implementing EMS. Goals may include:
- Save energy costs: Minimize costs of electricity, water, gas, etc.
- Improve operational efficiency: Optimize production processes, minimize machine downtime, and improve labor productivity.
- Environmental protection: Minimize CO2 emissions into the environment.
- Raise staff awareness of energy saving.
- Analyze the needs and financial capacity of the business to choose the appropriate EMS system.
Survey of needs
- Detailed survey of the factory’s energy needs, including:
- The energy consumption level of each area, each equipment, and each production line.
- Potential sources of energy waste.
- Demand for features and scale of the EMS system.
- Collect data about the factory’s electrical system, water system, gas system, etc.
Supplier selection – EMS energy management system for factories
- Choose a reputable supplier with experience in implementing EMS systems for manufacturing plants.
- Factors to consider when choosing a supplier
- Supplier’s reputation and experience.
- Product and service quality.
- Competitive price.
- After-sales support capabilities.
Install the system
- Install the EMS system according to the supplier’s instructions, ensuring safety and accuracy.
- The EMS system includes measurement devices, sensors, data collectors, energy management software, and user interfaces.
- Connect the EMS system to the factory’s electrical system, water system, gas system, etc.
Operation and maintenance
- Staff operate the EMS system according to guided procedures.
- Regularly maintain the EMS system to ensure the system operates effectively.
- Update data and energy management software as required.
Note when choosing an EMS energy management system
- Business needs: Choose a system that suits the needs and scale of the business.
- System features: Choose a system with all necessary features such as measurement, monitoring, analysis, and reporting.
- Supplier reputation: Choose a reputable supplier with experience implementing EMS.
- Price: Choose a system with a price suitable to the financial capacity of the business.
VNATECH – Comprehensive solution for EMS energy management system for factories
VNATECH is a reputable company specializing in providing EMS energy management systems for factory solutions in Vietnam. With a team of experienced engineers and in-depth knowledge of the field of industrial automation, VNATECH provides customers with advanced FEMS solutions that meet all factory needs, helping to optimize efficiency. Use energy, save operating costs, and protect the environment.
Benefits of using the VNATECH EMS energy management system for factories:
- Save operating costs: The system helps reduce energy costs for the factory by up to 30%.
- Improve production efficiency: The system helps optimize production activities and improve labor productivity.
- Environmental protection: The system helps reduce CO2 emissions, contributing to environmental protection.
- Enhance safety: The system helps detect potential electrical safety risks early, ensuring safety for workers and equipment.
VNATECH commits to providing customers
- Advanced FEMS solutions, tailored to the needs of each factory.
- Professional system consulting, design, construction, and installation services.
- A team of enthusiastic support engineers, ready to answer all customer questions.
Contact VNATECH immediately for a free consultation on the EMS energy management system for factories!
Contact Info
VIETNAM TECHNOLOGY DEVELOPMENT AND TRANSFER JOINT STOCK COMPANY.
Office: VT09-BT02 – Xa La Urban Area – Ha Dong – Hanoi.
Tax code: 01 05 158 192
Website: https://vnatech.com.vn
Email: contact@vnatech.com.vn
Hotline: 0903 418 369 / 0977 550 085
Tel: 024 668 3 261 / 098 311 7863
